The fate of a die is decided before the first line is drawn. We assess manufacturability, forming sequence and material flow right at the start — so the surprises happen on screen, not on the shop floor.
The fate of a die is decided before the first line is drawn. We assess manufacturability, forming sequence and material flow right at the start — so the surprises happen on screen, not on the shop floor.
At the product design stage we take your technical drawing or 3D model and assess manufacturability against sheet thickness and material grade. Where it helps we suggest small improvements to the part geometry, looking for a route that delivers the same function with fewer stations and at lower cost.
Process design fixes the forming sequence, the strip layout and the holding points. Pitch and pilot hole positions for progressive dies, and the motion of the transfer arms for transfer dies, are resolved here. With our dimensional inspection and reverse engineering service, we can measure a sample part and turn it into a 3D model if that is all you have.
Product / sheet metal part design is one of the first application steps linked to the engineering & design production plan. Part geometry, material, volume and tolerances are evaluated together to define the right machine, tooling and operation sequence.
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For die and process design, fixturing, process parameters and intermediate checks are standardised to obtain repeatable results. Sample outcomes are monitored and corrections are fed into the process without disrupting serial flow.
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Progressive · transfer · manual · trim is planned together with the operations before and after it, rather than as an isolated task. This reduces unnecessary handling and waiting while protecting part quality and delivery performance.
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Critical dimensions are verified against the defined control plan during fixture & jig design, with results reported when required. Deviations are detected early and fed back to die, fixture or process settings.
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Capacity, safety stock and shipment timing for dimensional inspection / reverse engineering are managed according to project demand. The objective is consistent quality and dependable delivery, not merely producing the part.
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Send your quotation request using the form. Describe the part, material and annual volume in your message.