Once the design is approved the work moves into our own workshop. CNC machining, wire and die sinking EDM, grinding and assembly all proceed under one roof and one team.
Once the design is approved the work moves into our own workshop. CNC machining, wire and die sinking EDM, grinding and assembly all proceed under one roof and one team.
Roughing and finishing of the die blocks is done on CNC machining centres. Cutter and punch profiles are produced on wire EDM, deep and sharp corners on die sinking EDM. For parts requiring heat treatment we run hardness and dimensional checks together with the specialist suppliers we work with.
During assembly the pillars, bushings, springs and safety elements are fitted and the die is made ready for trial stamping on the press. After the first samples are taken a dimensional report is issued, the necessary revisions are made, and the die is only delivered once the customer has approved it.
Progressive dies is one of the first application steps linked to the die manufacturing production plan. Part geometry, material, volume and tolerances are evaluated together to define the right machine, tooling and operation sequence.
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For transfer dies, fixturing, process parameters and intermediate checks are standardised to obtain repeatable results. Sample outcomes are monitored and corrections are fed into the process without disrupting serial flow.
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Manual dies is planned together with the operations before and after it, rather than as an isolated task. This reduces unnecessary handling and waiting while protecting part quality and delivery performance.
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Critical dimensions are verified against the defined control plan during trim dies, with results reported when required. Deviations are detected early and fed back to die, fixture or process settings.
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Capacity, safety stock and shipment timing for welding and checking fixtures are managed according to project demand. The objective is consistent quality and dependable delivery, not merely producing the part.
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